サン工業株式会社

Zinc-nickel alloy plating

It has great corrosion resistance. It is a plating film in which about 15% nickel is alloyed with zinc plating.
So called "Green chromate" using hexavalent chromium has excellent corrosion resistance, so Zinc-nickel alloy plating did not receive much attention until the RoHS and ELV Directives came into effect.

Basic characteristics

Wear resistance Heat resistance Corrosion resistance Chemical resistance Non-adhesive Lubricity Adhesion Electrical conductivity Dimensional accuracy
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Features

Features 1

Feature 1 Excellent corrosion resistance

Zinc plating is called a self-sacrificing film. As zinc is more easily corroded than iron, the zinc plating film corrodes first to prevent the iron underneath from corroding.
Zinc-nickel alloy plating is not only self-sacrificing, it also does not easily corrode as it contains nickel.

Features 2

Enhanced corrosion resistance with post treatment

Chromate treatment can make zinc-nickel plating even more corrosion resistant.
Over 1,000 hours of in-house salt spray tests showed no occurrence of red rust.
In addition to the usual blue exterior color, black is now being made available.

Plating equipment

Processing type Maximum size Maximum weight
Automatic rack 900 × 200 × 600H  10kg

Proceccable materials

Iron materials, stainless steel materials

Application

Frames, bases, brackets, stays, springs,
For prevention of corrosion and painting substrates for mechanical structural parts such as cases, yokes and metal fittings.
Materials used under environments where corrosion resistance more than zinc plating is required.

Plating & surface treatment technology.